Revenue Rex logo mark
🧰 Other · Rex's Toolbox

Wire Size & Voltage Drop Calculator

Voltage drop over a run and the gauge you actually need.

Revenue Rex peeking

Rex says

Everyday utility math — the kind you'd otherwise pull up four browser tabs for. I keep it to one clean answer.

Try a scenario

Click to load — tweak from there.

Inputs

Result

Voltage drop (%)

6.58

Voltage drop (V)

7.90

Voltage at load

112.1

Recommended AWG for 3% drop

8

Power lost in wire (W)

158.0

Required circular mils

14333

Revenue Rex peeking

Psst — share this and help Rex grow

One click, a permanent link with your numbers baked in.

More other

How to use this

  1. 1Enter load current (A).
  2. 2Enter system voltage (V).
  3. 3Enter one-way run length (ft).
  4. 4Enter wire gauge (awg).
  5. 5Enter conductor.
  6. 6Read your voltage drop (%) on the right — it updates as you type.
  7. 7Hit Share to keep the scenario or send it to someone.

About this calculator

Keep voltage drop under 3% on branch circuits. Long runs to a shed or well pump are where undersized copper quietly costs you performance.

FormulaVdrop = 2 × K × I × L ÷ circular mils (K ≈ 12.9 for copper).

Worked example

Using the values the calculator loads with:

Inputs

  • Load current: 20 A
  • System voltage: 120 V
  • One-way run length: 100 ft
  • Wire gauge (AWG): 12
  • Conductor: Copper

Results

  • Voltage drop (%): 6.58
  • Voltage drop (V): 7.9
  • Voltage at load: 112.1
  • Recommended AWG for 3% drop: 8
  • Power lost in wire (W): 158
  • Required circular mils: 14,333

What each field means

Inputs

Load current (A)
The load current used in the calculation, measured in A. Starts at 20 A so you have a working example on load.
System voltage (V)
The system voltage used in the calculation, measured in V. Starts at 120 V so you have a working example on load.
One-way run length (ft)
The one-way run length used in the calculation, measured in ft. Starts at 100 ft so you have a working example on load.
Wire gauge (AWG)
The wire gauge (awg) used in the calculation. Starts at 12 so you have a working example on load. Accepted range: 0–14.
Conductor
Pick the option that matches your situation — the maths changes per option. Choices: Copper, Aluminum.

Results

Voltage drop (%)
Returned as a decimal number and shown as the headline result. It recalculates instantly whenever you change an input, so you can compare scenarios without reloading.
Voltage drop (V)
Returned as a decimal number. It recalculates instantly whenever you change an input, so you can compare scenarios without reloading.
Voltage at load
Returned as a decimal number. It recalculates instantly whenever you change an input, so you can compare scenarios without reloading.
Recommended AWG for 3% drop
Returned as a whole number. It recalculates instantly whenever you change an input, so you can compare scenarios without reloading.
Power lost in wire (W)
Returned as a decimal number. It recalculates instantly whenever you change an input, so you can compare scenarios without reloading.
Required circular mils
Returned as a decimal number. It recalculates instantly whenever you change an input, so you can compare scenarios without reloading.

FAQ

How does the wire size & voltage drop calculator work?

Keep voltage drop under 3% on branch circuits. Long runs to a shed or well pump are where undersized copper quietly costs you performance. The underlying maths is: Vdrop = 2 × K × I × L ÷ circular mils (K ≈ 12.9 for copper).

What do I need to enter?

5 values: load current, system voltage, one-way run length, wire gauge (awg), and conductor. Each field starts with a sensible default, so you can change one number at a time and watch the result move.

What does the voltage drop (%) result mean?

It is returned as a decimal number and updates live as you edit the inputs, so you can compare two or three versions of a scenario in a few seconds.

Is this calculator free, and do I need an account?

Yes, it's free, and no account is required. Nothing you type is stored on our servers — the maths runs entirely in your browser.

How accurate is the result?

It applies the standard formula exactly, so the arithmetic is precise. Estimates assume standard, average conditions — local rules, pricing, and materials vary.

Who is this tool for?

It's built for anyone doing everyday planning maths — a quick estimate that would otherwise need four browser tabs and a calculator app.

Accuracy and limitations

  • Estimates assume standard, average conditions — local rules, pricing, and materials vary.
  • Results are rounded for readability; add a buffer before ordering, booking, or committing.
  • Double-check anything with a real cost attached against a local quote.

Related tools

Cite this calculator

Writing about this topic? Grab a citation — every link helps keep these tools free.

APA
RevenueLab. (2026). Wire Gauge & Voltage Drop Calculator. Retrieved from https://www.revenuelab.fyi/toolbox/wire-gauge
HTML
<p>Source: <a href="https://www.revenuelab.fyi/toolbox/wire-gauge" target="_blank" rel="noopener">Wire Gauge & Voltage Drop Calculator — RevenueLab</a> (2026).</p>
Markdown
Source: [Wire Gauge & Voltage Drop Calculator — RevenueLab](https://www.revenuelab.fyi/toolbox/wire-gauge) (2026).
Advertisement